Mastering the Machine with Frank Lamb | Strategies for Automation, Technology and Entrepreneurship
In today’s age of rapid technological advancement, many find themselves navigating the complex world of automation and control systems, often feeling overwhelmed and disconnected from the ever-changing landscape. Here’s the truth: You’re not alone.
Join host Frank Lamb, an automation expert, and the author of “PLC Hardware and Programming - Multi-Platform”, “Maintenance and Troubleshooting in Industrial Automation”and ”Industrial Automation: Hands On” (just to mention just a few). Frank will break down the multifaceted world of industrial automation and empower you to master the technology of tomorrow.
Each episode of "Mastering the Machine with Frank Lamb" offers engaging discussions filled with expertise, innovation, and inspiration. Together, we'll dive into the essential components of Industrial Control Systems, Machine Automation, and the development of cutting-edge Automation Skills. Explore the dynamic roles of Programmable Logic Controllers (PLCs), Controls Engineers, and Technicians as they shape the future of Machine Design and Control Engineering.
Whether you're tackling the intricacies of modern Manufacturing processes or honing your skills in Instrumentation, we provide an informative platform tailored to Automation Enthusiasts eager to bridge the skills gap. Our conversations with industry leaders and specialists will provide clarity and direction on advancing your career and optimizing industrial systems.
Tune in for insightful answers to top industry questions, including:
- How can Industrial Control Systems transform my operations?
- What are the latest trends in Machine Automation I should be aware of?
- How do I leverage PLCs for enhanced process control?
- What skills should a Controls Engineer prioritize for future growth?
- How can I integrate Machine Design with Control Engineering effectively?
Join us weekly as we dissect the complexities of automation and share strategies for success. With each episode, you'll gain invaluable insights, feel more connected to the automation community, and be reminded that navigating technology's evolution is a shared journey. Let’s embark on this path of innovation and mastery—because the future of automation is here, and it's waiting for you to lead it.
Mastering the Machine with Frank Lamb | Strategies for Automation, Technology and Entrepreneurship
#05: How Industrial Automation Powers American Beverage Depot
What happens when a bottle plant puts its faith in relationships, grassroots innovation, and learning-by-doing instead of pricey, off-the-shelf solutions?
Join Frank Lamb on Mastering the Machine as he chronicles a remarkable 12-year evolution at American Beverage Depot, where language barriers, aging hardware, and resourceful engineers become catalysts for creative upgrades—from pioneering PLC migrations to building one of the industry’s largest single-server Ignition platforms. It’s a real-world lesson in how continuous improvement and trust can transform not only software, but also teams and business possibilities.
Are you ready to discover what’s possible when you make not just technology, but real collaboration, the heartbeat of your progress?
TAKEAWAYS
- The Challenge of Legacy Systems in Manufacturing (03:26 – 13:41)
Frank illustrates how American Beverage Depot struggled with outdated PLCs, mixed-language programs, and vendor lock-in—highlighting the importance of understanding both the technology and process before attempting large upgrades. - Strategic Migration Pays Off (13:41 – 16:29)
Migrating from legacy Slick 500 hardware and RSView32 SCADA to modern ControlLogix and Ignition platforms enabled ABD to scale operations and take control of its own system modifications. - Building In-House Expertise Spurs Innovation (16:29 – 24:40)
With Juan Pablo and emerging talent learning PLC and Ignition development, the plant reduced its reliance on outside integrators—demonstrating the power of investing in internal skill-building. - Continuous Improvement Over Perfection (33:18 – 35:14)
ABD’s journey wasn’t about adopting the flashiest tech, but rather making incremental, practical improvements that fit their unique needs and budget—proof that success comes from adaptability, not just big spending. - Community and Collaboration Are Key (35:14 – 36:51)
Sustained results came from trust, friendships, and knowledge-sharing: from plant managers to maintenance to a global network of integrators, ABD’s culture of collaboration fueled its transformation.
Links mentioned in this episode
Automation Consulting, LLC & The Automation Academy: www.automationllc.com
CONNECT WITH FRANK
Website: https://www.automationllc.com
Facebook: @AutomationConsultingLlc/
LinkedIn: @company/automation-consulting-llc
YouTube: @automationllc
